Manufacturing
Asia Pacific
Enterprise/Public Sector
"We evaluate new technologies and applications every year and are always amazed by Alibaba Cloud. From the data mid-end to RPA and DataV, Alibaba Cloud's industrial solutions are practical and compatible with multiple systems. Alibaba Cloud helps us shorten the deployment cycle and ensure long-term applicability and innovations."
Liv Hsieh
Chief Information Officer (CIO) of CviLux
About CviLux
CviLux Group is a professional manufacturer founded in 1990, specializing in connectors, flexible flat cables (FFCs), and cable assemblies for electronics industries. Across R&D, mass production, and sales, CviLux sells products in 80+ countries around the world with its own brand.
CviLux owns R&D departments and factories in Mainland China and Southeast Asia and has multiple offices in the Americas, Europe, and Asia. CviLux operates business globally and serves customers internationally.
CviLux owns R&D departments and factories in Mainland China and Southeast Asia and has multiple offices in the Americas, Europe, and Asia. CviLux operates business globally and serves customers internationally.
Challenge
CviLux embraces technologies and innovations and has implemented information systems, such as Manufacturing Execution System (MES) and Enterprise Resource Planning (ERP), to enhance competitiveness.
As the electronic component manufacturing industry shifts towards a high value-added industry (niche market) featuring high diversity and short lead time, an increasing amount of data is generated. CviLux aimed to transform the data into valuable insights to help decision-making and improve operational efficiency, aiming to find an efficient and compatible solution that can integrate with existing information systems and support sustainable development.
As the electronic component manufacturing industry shifts towards a high value-added industry (niche market) featuring high diversity and short lead time, an increasing amount of data is generated. CviLux aimed to transform the data into valuable insights to help decision-making and improve operational efficiency, aiming to find an efficient and compatible solution that can integrate with existing information systems and support sustainable development.
Why Alibaba Cloud
CviLux chose Alibaba Cloud for the following three reasons:
1) Best Practices in the Manufacturing Industry: Alibaba Cloud has many benchmark cases and practical experiences in the manufacturing industry that can be learned from, replicated, and implemented. This helps CviLux strengthen its determination for transformation and reduce trial and error costs.
2) High Performance and Cost-Effective Pricing: Alibaba Cloud’s high-performance computing and flexible pricing models ensure maximum cost-effectiveness.
3) Dense Infrastructure in Asia: CviLux has factories in Mainland China and Southeast Asia. Alibaba Cloud’s global infrastructure helps CviLux deploy multiple nodes using one account on the Alibaba Cloud international site (alibabacloud.com). Also, Alibaba Cloud’s infrastructure in Southeast Asia provides flexibility for future expansion.
1) Best Practices in the Manufacturing Industry: Alibaba Cloud has many benchmark cases and practical experiences in the manufacturing industry that can be learned from, replicated, and implemented. This helps CviLux strengthen its determination for transformation and reduce trial and error costs.
2) High Performance and Cost-Effective Pricing: Alibaba Cloud’s high-performance computing and flexible pricing models ensure maximum cost-effectiveness.
3) Dense Infrastructure in Asia: CviLux has factories in Mainland China and Southeast Asia. Alibaba Cloud’s global infrastructure helps CviLux deploy multiple nodes using one account on the Alibaba Cloud international site (alibabacloud.com). Also, Alibaba Cloud’s infrastructure in Southeast Asia provides flexibility for future expansion.
Architecture
Data Mid-End: Overcoming Data Silos Quickly and Cost-Effectively
CviLux uses Alibaba Cloud data mid-end to integrate heterogeneous system information, which includes data from IoT devices, production systems, and MES systems. This helps break down the barriers between IT systems and overcome data silos. CviLux reduces the time required for data computing from 4-5 hours to a few minutes using MaxCompute. After data activation, CviLux improves operational efficiency by utilizing data, algorithms, modules, process automation, and data visualization tailored to specific business scenarios.
CviLux uses Alibaba Cloud data mid-end to integrate heterogeneous system information, which includes data from IoT devices, production systems, and MES systems. This helps break down the barriers between IT systems and overcome data silos. CviLux reduces the time required for data computing from 4-5 hours to a few minutes using MaxCompute. After data activation, CviLux improves operational efficiency by utilizing data, algorithms, modules, process automation, and data visualization tailored to specific business scenarios.
Robotic Process Automation (RPA): 15 RPA Projects Reduce the Overall Labor Costs by 12.5%
CviLux integrates Alibaba Cloud RPA in a non-intrusive way to automate processes based on the computing results of the data mid-end and the business logic. CviLux deployed 15 RPA projects to automate processes in different departments (such as production, finance, and human resources). CviLux also created five digital employees to manage periodic work scheduling, reducing the overall labor costs by 12.5% and improving overall efficiency. For example, current standardized production processes (such as demand, order, material requisition, and goods receipt) are imported into RPA to generate an automated side-to-side solution. In addition, the item number invalidation process of CviLux can be automatically triggered by RPA based on the computing results and prediction of the data mid-end in thousands of item numbers. This reduces the time spent on manual operations and cross-department communication and allows demand departments to initiate requests independently.
CviLux integrates Alibaba Cloud RPA in a non-intrusive way to automate processes based on the computing results of the data mid-end and the business logic. CviLux deployed 15 RPA projects to automate processes in different departments (such as production, finance, and human resources). CviLux also created five digital employees to manage periodic work scheduling, reducing the overall labor costs by 12.5% and improving overall efficiency. For example, current standardized production processes (such as demand, order, material requisition, and goods receipt) are imported into RPA to generate an automated side-to-side solution. In addition, the item number invalidation process of CviLux can be automatically triggered by RPA based on the computing results and prediction of the data mid-end in thousands of item numbers. This reduces the time spent on manual operations and cross-department communication and allows demand departments to initiate requests independently.
DataV: Real-Time Data Visualization Dashboards to Support Decision-Making
CviLux uses DataV to create visual dashboards for insights obtained from the data mid-end. CviLux uses various built-in templates to accelerate communication between the information department and other departments about business scenarios, saving efforts and reducing costs for customization. CviLux standardizes dashboards, embeds webpages of DataV into existing systems, and deploys in factories across Asia within a month. This enables CviLux to take real-time measurements of key performance metrics and dynamic decision adjustments, improving data application efficiency.
CviLux uses DataV to create visual dashboards for insights obtained from the data mid-end. CviLux uses various built-in templates to accelerate communication between the information department and other departments about business scenarios, saving efforts and reducing costs for customization. CviLux standardizes dashboards, embeds webpages of DataV into existing systems, and deploys in factories across Asia within a month. This enables CviLux to take real-time measurements of key performance metrics and dynamic decision adjustments, improving data application efficiency.
Liv Hsieh (Chief Information Officer (CIO) of CviLux) said, "We evaluate new technologies and applications every year and are always amazed by Alibaba Cloud. From the data mid-end to RPA and DataV, Alibaba Cloud's industrial solutions are practical and compatible with multiple systems. Alibaba Cloud helps us shorten the deployment cycle and ensure long-term applicability and innovations."
Looking Forward
With its philosophy of being proactive, innovative, and efficient, CviLux encourages employees to develop multiple skills and joint innovate.
For business operation, data-driven mindset helps CviLux to define problems early and make improvement measures; also, CviLux optimizes the operation efficiency through data analysis, automation, intelligent manufacturing and other technologies.
For low-carbon transition, CviLux leverages data to accelerate green and intelligent manufacturing, complete carbon footprint assessments and records, improve production efficiency, reduce energy consumption, realize customized production, and accelerate innovation.
In the future, CviLux plans to explore visual inspection solutions with Alibaba Cloud and accelerate process optimization to reduce energy consumption and carbon emissions. These efforts will drive CviLux towards a net zero transformation, enhance the resilience of its sustainable operations, jointly enhance competitiveness and achieve sustainable development.
For business operation, data-driven mindset helps CviLux to define problems early and make improvement measures; also, CviLux optimizes the operation efficiency through data analysis, automation, intelligent manufacturing and other technologies.
For low-carbon transition, CviLux leverages data to accelerate green and intelligent manufacturing, complete carbon footprint assessments and records, improve production efficiency, reduce energy consumption, realize customized production, and accelerate innovation.
In the future, CviLux plans to explore visual inspection solutions with Alibaba Cloud and accelerate process optimization to reduce energy consumption and carbon emissions. These efforts will drive CviLux towards a net zero transformation, enhance the resilience of its sustainable operations, jointly enhance competitiveness and achieve sustainable development.
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Snapshot
CviLux Group utilizes Alibaba Cloud's Data Mid-End solutions, MaxCompute, Robotic Process Automation (RPA), and DataV to transform data into insights, improve operational efficiency, shorten deployment cycles, and ensure long-term applicability and innovation.
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